Laser cutting of foam core board with a CO 2 laser produces a clean color-free concave edge where the foam retracts slightly from the edge, leaving the cardstock unaffected. Fully customizable with no special equipment needed. We use large format industrial laser cutting machines that are extremely precise with up to .001” tolerance. Styrofoam™ is a closed-cell extruded polystyrene foam manufactured by The Dow Chemical Company. These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. +49 (0)4131 / 9697 - 500+48 535 101 325. Laser engraving of foam core board ablates the cardstock surface exposing the polystyrene foam underneath. We use laser cutting machines to cut your foam. EVA foam is characterised with very low water absorption, softness, and good shock absorption. And the heat of co2 laser will seal the edge when cutting and engraving so the edge is clean and smooth which you do not have to reprocess it. Which laser classes apply for eurolaser systems? A laser foam-cutter fitted with a filter system will not emit carbon dioxide into the air. Add some personalized messa… This characteristic can vary depending on the material thickness. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. Can I also cut at a slant with the laser? The high precision laser vaporises a cut line through the material, leaving a 90 degree high quality cut edge finish. How does simple compressed air affect the laser cutting process? If your laser bed is perfect, you could etch/cut both sides of the foam and they'd line up perfectly, but that's probably pretty hard to do. Foam is used for suitcase inserts or padding, and for seals. Laser cutting is an exceptionally versatile technology for foam processing. © 2020 Universal Laser Systems, Inc. All rights reserved. Many… The name Styrofoam™ is also commonly used to refer to many expanded polystyrene (EPS) foam products. Inducon® is a compression foam from the German Company Mayser. Whether you’re working with soft polyurethane or firmer foam like polystyrene, your laser cutter should be able to provide good results by just tweaking the settings. The result is a clean, uniform engraving that can be used to create intricate patterns and text. The laser easily cuts through the foam material, allowing you to create dimensional pieces for signage projects, photo props, and much more! Laser Cut Foam Inserts. Recently, we’ve seen foam become a more popular and in-demand material for laser processing, especially for tool shadowing. However, they’re also the most expensive option, and … Whether it comes in rolls or large sheets, Kern lasers make quick work out of processing foam. The laser beam heats the material directly in its path, causing it to vaporize. A computer directs this laser to follow the cutting line in your digital design. Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. Although the cutting process is highly automated, there are a few steps which require attention and time prior to the cutting. Lint-free, dust-free, clean and sealed cut edges, Tool wear is very low - a knife causes increased use of material compared to laser cutting and wear would become increasingly uneconomical, No reworking of the edges with other Tools necessary, Engravable - Markings can be applied directly in one single step, Cost reduction - further processing possible without additional testing. Due to its special properties, Inducon® is mainly used in the automotive industry as well es in Automation and logistics. Laser Engraving of Foam The power of the laser beam can be limited so that it removes material (engraves) to a specified depth. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Foams made of polyester (PES), polyethylene (PE), or polyurethane (PUR) are well suited for laser cutting, laser engraving, and laser marking. Thunder laser cutter is very suitable to cut foam materials. Attach the Laser PRO toolheadto your machine and we’ll teach you what you can do with EVA. Apart from these, laser cut foam is also used for artistic applications, … For the purpose of cutting foam, the industry has discovered the laser beam as tool more and more frequently. CNC Laser cut and fast turnaround times. A laser beam is the ideal tool for cutting foam. Laser engraving of Styrofoam™ is achieved when the CO2 laser energy is absorbed, leading both to ablation and collapse of the cells within the foam. The unique composition and pore structure create unique material properties that are of great use for various industries. Foam Laser Cutting & Engraving Examples. You can also choose from long service life, easy to operate, and multifunctional laser cut styrofoam, as well as from hotels, home use, and manufacturing plant laser cut styrofoam, and whether laser cut styrofoam is 1 year, 1.5 years, or 2 years. This soft but firm foam can be easily laser cut with ZMorph VX and has many practical applications, which we’ll cover in the next section of this article. Soft foam made of polyurethane is used, for example, for inlays in the packaging industry. We laser cut foam inserts for cases, tool boxes and gun cases. Today’s foam market consists of a multitude of different materials for a wide range of applications. Inducon® is a compression foam from the German Company Mayser. eurolaser has tested the following Inducon® variants for their laser cutting ability: INDUCON® S90Suitability for laser cutting: excellently suitable, INDUCON® S230Suitability for laser cutting: excellently suitable, INDUCON® S400Suitability for laser cutting: excellently suitable, INDUCON® SPPI 80Suitability for laser cutting: excellently suitable, INDUCON® TH300Suitability for laser cutting: excellently suitable, TG-TS30Suitability for laser cutting: excellently suitable. Laser cutting is a subtractive manufacturing technology that uses a high power laser beam to cut flat sheet materials. Polyurethane is also used for foils and textiles, in particular for technical applications. © 2015 - 2019 eurolaser GmbH. Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. Laser engraving of Styrofoam ™ is achieved when the CO 2 laser energy is absorbed, leading both to ablation and collapse of the cells within the foam. Use a foam cutting saw to cut through larger pieces. NYC Laser Cut offers a full, professional laser cutting service for the anyone in the creative industry. From shop CoscomArtSupplies. From prototype construction through to full series production, laser cutting foam makes the production process easier. Foams made of polyester (PES), polyethylene (PE) or polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. Foam is used for suitcase inserts or padding, and for seals. Explore outstretching collections of over-the-top laser cutting styrofoam with remarkable discounts. Ablates the cardstock surface exposing the polystyrene foam manufactured by the Dow Company! Can it reproduce highly intricate designs and patterns, but it can also be used with all of. 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