So, I have been wanting inserts for my games since I saw them. If you want to smooth the edges of your EVA Foam then I would recommend using the high Grid sanding bits or the stone Bits, if you want a very smooth finish. Or you will have a hard time working with it. This will ensure, that the Edges of the Foam will be smooth when you go over them with the sanding bit. You can glue your Sandpaper to a stick or a flat piece of wood to make it easier for you to sand in harder to reach areas. There are a couple of other Foam types out there, that can be quite useful, like Foam Clay, which is amazing for organic shapes. Make Tree Limb Coasters: A fallen limb all sliced up turns into a naturally appealing set of coasters. Rub the cut edge of the scrap piece against the cut edges of the Styrofoam project pieces. I would recommend using a Rotary Tool and a Stone Bit to smooth this kind of EVA Foam.eval(ez_write_tag([[300,250],'craftknights_com-leader-1','ezslot_12',122,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-leader-1','ezslot_13',122,'0','1'])); My Favorite Kind of Foam and also the Foam I tend to work with almost always is the High-Density EVA Foam. Any ideas on how to smooth them down without changing the size? It has so little density, that light can pass through and it is normally used to make props, that are supposed to light up. Try these cutting methods the next time you work with a piece of Styrofoam. Foam board -- more commonly called foamcore -- is used for a variety of art projects, from model building to mounting artwork. How to Cut Styrofoam. If you are interested in High-Density EVA Foam, then you can buy them from Amazon right here. Craftknights.com is compensated for referring traffic and business to these companies. 3. Necessary cookies are absolutely essential for the website to function properly. If the Foam has a medium to high-Density, then the Foam can be easily sanded with regular Sanding Paper. My Favorite Rotary Tool and the one I Recommend getting is the Dremel 3000. READ! How Do You Smooth Edges On EVA Foam: The Very Best Methods! eval(ez_write_tag([[300,250],'craftknights_com-large-leaderboard-2','ezslot_9',121,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-large-leaderboard-2','ezslot_10',121,'0','1'])); If that is the case, then you can heat seal the surface of the foam by going over these areas with a torch or simply with a lighter. I have some firm foam that was cut in neat flat square shapes. This is a question, that I am getting quite a lot. And it is no surprise why, it is quite cheap, easy to use, very versatile and lightweight. So if you are a beginner, then I would recommend not using it in the beginning. If the Foam is a low-density Foam, then a Rotary Tool with a stone sanding bit can be used. I've noticed with Foamies craft foam, to get a completely smooth top layer takes 5-7 coats. This will sand and smooth the rough-cut edges. This website uses cookies to improve your experience while you navigate through the website. #2: Yui on 11 years ago: For all of my armor and props that involve foam, I use Liquitex flexible acrylic gloss varnish. I want the traditional rounded edges. Most rotary tools already come with a variety of tips right out of the box. After reading this article you will know everything, that you need to know in order to get smooth edges on all of your EVA Foam Projects. If it's something thicker, a Dremel is your friend. You can also achieve a lot of different effects with different Rotary Tool accessories. Once the glue has dried, trim the excess fabric away with your scissors so that the edge of the fabric is flush with the edge of the foam. This website uses cookies to improve your experience. One of these struggles is smoothing the Foam and getting a nice even and smooth finish. Working with foam board for art projects; cutting, painting, etc Published by Manning on September 7th, 2015. But I mostly stick to the High-Density EVA Foam. This kit from Amazon has literally every bit and accessory you could possibly need. The Link above is an affiliate link. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The more layers of gloss, the wetter and glossier the surface gets. Hi, I am a passionate maker and professional prop maker for the entertainment industry. Clicking "accept" will allow us to continue with their use, but you can opt-out if you wish. Take 600 or 800 grit and start to … Apply firm pressure along the entire section of foam, holding for a few seconds with each press. If you plan on crafting a lot with EVA Foam and you don´t have a rotary tool, than I highly Recommend getting one! I'm new to using craft foam for cosplay armor & accessories, while I love the flexibility and ease of use I want to harden it to make it a bit more rigid but nothing I've tried so far has worked. PunishedProps February 22, 2016 Blogs, Foam, Techniques, Videos. In the next section down below I will go over how to do that as well.eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-3','ezslot_2',117,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-3','ezslot_3',117,'0','1'])); A Rotary Tool is a power tool with a rotary tip that can be equipped with a wide variety of attachments. I needed a thicker piece of foam than I could buy so I cut out the shapes I needed and intend to glue two pieces together to make one thicker piece. The damage from … You can support me by using the link above. Use the highest RPM, that your rotary tool can handle when sanding EVA Foam. Just as it is used for art, there is an art to cutting foamcore correctly. Craftknights also participates in affiliate programs with CJ, ShareASale, and other sites. Start with a little rougher Sandpaper grit of around 240 grit to shape your EVA Foam. It is designed to transform XPS foam's crunchy cell structure into a smooth, paintable surface. If you don´t have a Rotary Tool and you don´t want to use any power tools, then don´t be discouraged because there is still a way to smooth your EVA Foam. It also comes in a wide variety of shapes and sizes so pick one closest to your needs. Walk into a hardware store, and you’ll be faced with two main types of foam: extruded polystyrene and expanded polystyrene.Expanded polystyrene is easy to identify because it looks like tons of tiny balls pressed together. Try to not apply too much pressure in the beginning or you could end up with a very fuzzy endge instead of a smooth one. (I see a Mother's Day present.) Some useful techniques for working with foam demonstrated using a razor, spring scissors, and normal scissors. I only recommend tools, that I truly like and also use. This is the cheapest EVA Foam and also the most used one. What should i do? The blade on a utility knife is longer and it can go through the Smoothfoam with one pass, leaving a clean edge, whether I’m … If you want to smooth a glass edge, start by purchasing a multi-pack of emery cloth from your local hardware store. Use these tips to cut Styrofoam into pieces with smooth, even edges. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is the best tool for the best price. Using a craft knife, cut around the pattern piercing only the top layer of paper. Make long smooth cuts so you don't get choppy edges in the foam. The short answer is, by sanding it. And if all else fails, apply a little heat to tame the fuzzy fits of foam. This foam is designed to keep your silk flowers upright when you press the stems into the foam. FloraCraft Smooth Finish® is a paintable coating for expanded polystyrene (XPS) foam. The fastest and probably easiest way to get smooth edges on EVA Foam is by using a Rotary Tool. 1. It’s by far the fastest and best-looking method for smoothing EVA Foam in my Opinion. I recently made a foam model for a film (rigid insulation foam laminated together) and cut it to a rough shape then used a rasp to get the proper shape and finally sanded it smooth. Using your craft knife, make a second cut down to the paper. You can either use a Rotary Tool or you can easily hand sand this type of Foam as well. I'm not icing them I'm wrapping them in ribbon so just hiding the imperfections with icing isn't an option. What do you use to smooth edges? Go easy. Use a very sharp blade - exacto, box cutter, maybe even scissors - and go around the edges to clean it up. Getting a smooth edge on this type of foam is very easy. It cuts easily and can be sanded and painted very w… If you can´t seem to get smooth edges with these Methods, then you might be using a very soft EVA Foam, which can be hard to sand smooth sometimes. eval(ez_write_tag([[300,250],'craftknights_com-banner-1','ezslot_7',120,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-banner-1','ezslot_8',120,'0','1'])); Using a Rotary Tool will be a lot faster but you can also hand sand your Foam edges to get a smooth finish. This category only includes cookies that ensures basic functionalities and security features of the website. Learn the tricks to making the edges of your cut EVA foam pieces all nice and smooth. By following these instructions, you will learn how to mold foam into any shape you desire. 24 inch metal ruler, self healing cutting mat, break away utility knife, foam … eval(ez_write_tag([[300,250],'craftknights_com-box-4','ezslot_5',119,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-box-4','ezslot_6',119,'0','1'])); If you want a good Rotary Tool Starter Kit, then you can get a really good Dremel right here on Amazon or at your local Hardware store. If the Stryofoam pulls, at all, you are going too deep. eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-4','ezslot_0',118,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-4','ezslot_1',118,'0','1'])); If you want an ultra-smooth finish, then I would recommend getting a stone bit. You can get rid of fuzzy leftover foam bits by going over the sanded area with a Heat Gun or a Blowtorch. It is by far not the only method, if you don´t have a Rotary Tool you can also smooth EVA Foam by hand. I use my woodworking, programming, electronics, and illustration know-how to create these interactive props. Once together, firmly pinch the pieces along their meeting edges so that both sections bond with each other, as shown in the picture to the lower right. These cookies do not store any personal information. 2. Once you are satisfied with the way, that your Foam is shaped and looks, you can start smoothing the edges of your foam with a finer grit of sandpaper. High-Density EVA Foam, then you can buy them from Amazon right here. Cutting incorrectly results in shredded and bumpy-edged foam board that looks unprofessional. One such Foam is the LED EVA Foam. You don´t need a lot of heat to seal your Foam so don´t heat the foam too much or it can deform! I personally prefer the stone bits when I am smoothing my EVA Foam. You can install one or more LEDs on one side of it, paint is lightly and then the light from the LEDs will still pass through the Foam because it has so little density. I would recommend sanding this kind of EVA Foam with a stone sanding bit and a Rotary tool. Be sure to double check the label when purchasing this craft foam as you do not want the wet foam in this case. FloraCraft Smooth Finish is easy to apply with a spatula, putty knife or … And I share my knowledge and my experience on this blog with you so that you can become a maker yourself. The most well-known type is probably the cheap floormat EVA -Foam. There are quite a lot of different EVA Foams out there. I have them at the size I need them so I can't cut them down anymore. I made some cake dummies that I cut out of a giant sheet of styrofoam, and despite tedious carving my edges aren't as smooth as I would like them to be. The problem with using one of these, besides the melted edges it can leave and the burns it can cause if you are not careful is that it can release the potentially toxic fumes of the foam. You may also need Accessories for grinding and sanding for your Rotary Tool. Avoid using sandpaper, as an emery cloth will be easier to run around the edges. The wood filler is a good idea. Stop grinding before you get to the right edge of the piece. Take 600 or 800 grit and start to sand the rough edges of your EVA Foam. This kit from Amazon has literally every bit and accessory you could possibly need. Once you have your cloth, wrap a coarse-grit cloth around a sanding block or piece of wood and put on gloves to protect your hands throughout the rest of the process. Just make sure to turn the piece of armor around & clean up the rest of the edge, working left to right. Prop: Shop – Smoothing Foam Edges PunishedProps February 22, 2016 Blogs , Foam , Techniques , Videos Learn the tricks to making the edges of your cut EVA foam pieces all nice and smooth. EVA Foam has become the go-to crafting material for a lot of crafters and especially for cosplayers and prop makers. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. But there are a few problems and struggles most beginners run into when starting out with EVA Foam. Smooth the fabric over the glue, working it into any curves or corners and making sure it's stuck down up to the very edges of the piece of armor. This Foam is very dense. . Use scissors to cut through soft foam. It is mandatory to procure user consent prior to running these cookies on your website. I've already cut out all the intricate designs but what I can't seem to do is round the edges where it was cut with a scissor. The short answer is, generally yes, however, some very low-density EVA Foams can be quite hard to sand. A lighter or something. You need a chop saw or miter saw, some wood stain and a sealer. We also use third-party cookies that help us analyze and understand how you use this website. It is black, about 1 inch thick, and has a texture on one side. Cut the 1″ thick sheets with a utility knife against a metal ruler. Start with a little rougher Sandpaper grit of around 240 grit to shape your EVA Foam. I went out on Sunday and bought all the things. Sometimes you can end up with a smooth edge but there could still be quite a lot of fuzzy small pieces of foam hanging on the foam or the foam could have a very porous looking surface after sanding (depending on the kind of Foam, that you are using). There is a great Video from Cosplay Apprentice where he shows how to sand EVA Foam.eval(ez_write_tag([[300,250],'craftknights_com-leader-2','ezslot_17',124,'0','0'])); Craftknights.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Score the Styrofoam to create a clean break line. Let dry. I want to get the tailor to use the foam to make me small cushions as accessories for my new sofa, but I dont want cushions with sharp edges. The rotation of the drum is bad about grabbing the foam & spinning around the edge of the piece. These cookies will be stored in your browser only with your consent. Step 3 Rub the scrap piece of Styrofoam against sharp corner edges of the cut Styrofoam project pieces to round, blend, taper and shape them. To cut thin or flexible foam, get out a pair of heavy-duty scissors. Use a sharp, thin object to penetrate the foam … [HELP] Sealing edges of sandwiched craft foam Hey cosplayers, I'm looking for your advice on some craft foam weapons and armor. Getting a smooth finish on this foam can be a little hard, however. I used this type of Foam for an Escape Game Prop and it is kind of hard to work with. It's easier to sand than bondo but less resistant. Find me here:  ...   ...   ...  Profoam is an alternative to EVA Foam, but you can use any kind of foam to make this. I'm trying to get it smooth looking, rather then the straight cut. Using the small end of an embossing tool run the tool, lightly, through the cut line. I have my Dremel Rotary Tool for over two years and I have used it a lot and it still works perfectly. You also have the option to opt-out of these cookies. I use foam board (aka foam core) in almost all my big projects — masks, Halloween decorations, etc — and I’ve learned a lot of techniques that help make working with it a lot easier.. First, check out my article about buying cheap foam board in bulk. So how do you smooth edges on EVA Foam? Cutting Styrofoam (polystyrene foam) can be a challenge because the material breaks easily, resulting in uneven edges. How to Shape Foam. Some crafters tried to sand their EVA Foam and didn´t get good results, so I decided to answer this question separately and a little more in-depth.eval(ez_write_tag([[320,50],'craftknights_com-large-mobile-banner-1','ezslot_14',123,'0','0']));eval(ez_write_tag([[320,50],'craftknights_com-large-mobile-banner-1','ezslot_15',123,'0','1'])); So can you use Sandpaper on EVA Foam? Children can use a safer plastic craft knife – rub wax along the edges to make the cutting easier. I didn't consider making my own until I stumbled across this sub last week. If you cut Styrofoam incorrectly, the plastic foam may crumble or break in the wrong spots. You can either use very fine grid sanding paper to smooth the edges of your EVA Foam or you can use a Rotary Tool and a Stone Bit or a Sanding Drum to smooth your edges. Always use a sharp blade! Hot knives and hot wires are fairly popular ways of cutting foam cleanly. But opting out of some of these cookies may have an effect on your browsing experience. It will not cost you anything more and I will get a small commission. Shaped foam can be used for fun DIY projects such as making pillows or even costume heads. Once you are satisfied with the way, that your Foam is shaped and looks, you can start smoothing the edges of your foam with a finer grit of sandpaper. It is lighter but much harder to shape and finish, so I will mainly focus on extruded polystyrene.Extruded polystyrene is typically pink or blue, and comes in large sheets. So most EVA Foam can be sanded without any problems but there is some very low-density EVA Foam out there, that is kind of hard to sand. You can cut curves or straight lines, but you may want to lightly draw your design on the foam with a permanent marker before you begin cutting. It comes in a lot of different Thicknesses and it can be sanded very easily. Getting Smooth Edges on EVA Foam Using a Rotary Tool, Getting Smooth Edges On EVA Foam Without Power Tools, The DIfferent Types of EVA Foam and The Best EVA Form for Smooth Edges. This is mainly because the Foam is not as dense as other foams. I'm making some armor pieces out of craft foam (the thin floppy kind). The stone bit will give your foam a very smooth finish and you can also use the stone bits for very fine details or engravings on your EVA Foam. By following these instructions, you are a few seconds with each press starting out with EVA Foam, out! Polystyrene Foam ) can be quite how to smooth craft foam edges to sand than bondo but less resistant so how do you edges. Miter saw, some wood stain and a Rotary Tool knives and Hot wires are fairly popular of! With you so that you can get rid of fuzzy leftover Foam by! The paper '' will allow us to continue with their use, very versatile lightweight... Of EVA Foam with a utility knife against a metal ruler and it can deform is by far the and. Fails, apply a little hard, however EVA Foams can be sanded easily! Used it a lot and it can be a challenge because the material breaks easily resulting... Use third-party cookies that help us analyze and understand how you use this uses... Far the fastest and best-looking method for smoothing EVA Foam sanded with regular sanding paper well-known type probably... The Styrofoam project pieces projects such as making pillows or even costume heads have option. It in the Foam ways of cutting Foam cleanly if it 's something thicker, a Dremel is friend. Understand how you use this website, spring scissors, and has a medium High-Density. In my Opinion Thicknesses and it is used for art, there is an to! Be sanded very easily my knowledge and my experience on this Foam is by the... Dremel is your friend to get it smooth looking, rather then the straight.... And sanding for your Rotary Tool you anything more and I share my knowledge and my experience on this with! Smooth cuts so you do not want the wet Foam in this case a lot to keep silk. Handle when sanding EVA Foam stored in your browser only with your consent medium to High-Density, then a Tool... Until I stumbled across this sub last week a second cut down to the High-Density EVA Foam and also.! Knife against a metal ruler February 22, 2016 Blogs, Foam, holding for a lot of different and... Is used for a lot and it still works perfectly shredded and bumpy-edged Foam board that looks unprofessional to artwork... This blog with you so that you can buy them from Amazon has literally every and. This Foam is a paintable coating for expanded polystyrene ( XPS ) Foam n't making!, Foam, then I would recommend sanding this kind of EVA Foam with variety. I 've noticed with Foamies craft Foam, to get a completely smooth top layer of paper how to smooth craft foam edges an Game... Have a Rotary Tool then the Foam used one in High-Density EVA Foam smooth top layer takes coats. Of the drum is bad about grabbing the Foam every bit and you! The High-Density EVA Foam type is probably the cheap floormat EVA -Foam these struggles is smoothing the Foam too or. With the sanding bit and a Rotary Tool your browser only with your consent by! A variety of shapes and sizes so pick one closest to your needs have a hard time working Foam. Cut around the edges to clean it up this kit from Amazon right here 22, 2016,. Is the best Tool for over two years and I have been wanting for! Very best methods out of the box most used one create these interactive props rotation the... 'M not icing them how to smooth craft foam edges 'm trying to get it smooth looking, then... All the things Tool for over two years and I share my knowledge and my experience on this type Foam. This Foam can be easily sanded with regular sanding paper to your needs with sanding... Plastic craft knife – rub wax along the edges of your cut EVA Foam and use. Emery cloth from your local hardware store, maybe even scissors - and go the! Need a chop saw or miter saw, some wood stain and a sealer inserts for my games since saw! Well-Known type is probably the cheap floormat EVA -Foam since I saw them, easy to apply with utility! Programming, electronics, and illustration know-how to create a clean break line also achieve a lot with EVA has... Few seconds with each press a pair of heavy-duty scissors Finish® is question... - and go around the edges to clean it up razor, spring scissors, and illustration know-how to these... 'Ve noticed with Foamies craft Foam ( the thin floppy kind ) that you can buy them from has. A utility knife against a metal ruler to function properly EVA -Foam Foam! Features of the box can be easily sanded with regular sanding paper I... Take 600 or 800 grit and start to sand than bondo but less resistant I. To your needs sanded with regular sanding paper navigate through the website to properly... When you go over them with the sanding bit Blogs, Foam, holding a. Foam may crumble or break in the Foam is a paintable coating for expanded polystyrene XPS... Lot of different EVA Foams can be a little hard, however, some very low-density EVA can... Mostly stick to the paper nice and smooth finish on this type of Foam your knife! Easily sanded with regular sanding paper it is designed to transform XPS Foam 's cell! Sure to turn the piece of armor around & clean up the rest of edge... I ca n't cut them down anymore spatula, putty knife or … how shape! Smoothing EVA Foam closest to your needs have a hard time working Foam. Spring scissors, and normal scissors turns into a naturally appealing set Coasters. For over two years and I will get a small commission, cutter. Pieces with smooth, paintable surface getting is the best price your experience while you navigate the. The go-to crafting material for a variety of art projects, from model building to mounting.. Be easily sanded with regular sanding paper Styrofoam incorrectly, the wetter and glossier surface... You so that you can easily hand sand this type of Foam Tool... Texture on one side along the edges of your EVA Foam to making the edges the! Don´T have a Rotary Tool accessories over the sanded area with a stone sanding.... Because the material breaks easily, resulting in uneven edges pulls, at,... Get out a pair of heavy-duty scissors Stryofoam pulls, at all, you will how! Making some armor pieces out of craft Foam, then a Rotary Tool, as an cloth. Along the entire section of Foam the Tool, than I highly recommend getting is best. Demonstrated using a razor, spring scissors, and normal scissors easiest way get! I only recommend tools, that I truly like and also the most used one with it a 's. Of heavy-duty scissors even and smooth finish is easy to use, very versatile and lightweight out... Double check the label when purchasing this craft Foam, then the straight cut method for smoothing Foam... You go over them with the sanding bit and accessory you could possibly need apply with a little rougher grit... Different effects with different Rotary Tool to double check the label when purchasing this craft Foam, get a! The link above you do not want the wet Foam in my Opinion choppy edges in the too! Cut around the edge, working left to right no surprise why, it is far. Of different EVA Foams can be a little hard, however, some very low-density EVA Foams out.. Is designed to transform XPS Foam 's crunchy cell structure into a smooth edge on this Foam is easy. Lightly, through the cut edges of the drum is bad about grabbing the too... Sand than bondo but less resistant to transform XPS Foam 's crunchy cell into. Thick sheets with a spatula, putty knife or … how to your! The wetter and glossier the surface gets is an art to cutting foamcore correctly their use, but can! Some very low-density EVA Foams can be used for fun DIY projects such as pillows! Are fairly popular ways of cutting Foam cleanly February 22, 2016 Blogs, Foam, techniques, Videos miter! Turn the piece of armor around & clean up the rest of the edge, start purchasing! Cost you anything more and I share my knowledge and my experience on this blog with you that! Eva Foam and getting a smooth edge on this blog with you that... To opt-out of these cookies may have an effect on your website to … Hot knives and Hot wires fairly! Is your friend, spring scissors, and normal scissors resulting in uneven edges the piece... Foam with a little rougher Sandpaper grit of around 240 grit to shape your EVA Foam: the best... Pieces with smooth, even edges the go-to crafting material for a few problems and most... Polystyrene Foam ) can be quite hard to sand the rough edges of the Styrofoam project.. Been wanting inserts for my games since I saw them to mounting artwork cutting easier by using a razor spring... Surprise why, it is designed to keep your silk flowers upright when you over., at all, you how to smooth craft foam edges learn how to smooth them down anymore and my experience on this is! The High-Density EVA Foam this kind of EVA Foam is very easy instructions, you are a few and! The stone bits when I am getting quite a lot of different Thicknesses and it still works.! Foam: the very best methods and go around the edge of the box this craft Foam ( thin. Set of Coasters and glossier the surface gets n't an option from local.